Consulting services
that we offer:
that we offer:
*
*
*
*
(thermal, hydraulic, mechanical)
and its Compliance with Technical Requirements
Engineering calculations
Validation of Equipment Selection
Generation of the report with recommendations
Generation of the report
with recommendations
with recommendations
(flow rate; pressure drop in checker/burner area; chemical composition of flue gases; localization of steel overheating
with a thermal imager)
with a thermal imager)
Taking measurements on site
Waste gas composition and temperature measurement
- Gases to be measured: CO, CO2, O2, NOx
- Chemical analysis of waste gas is used to determine quality of fuel combustion
- Temperature measurements are used to determine the presence of short circuit and correctness of the selected operational conditions
Metal structures temperature
measurement
measurement
- The shell temperature is measured to exclude overheating and changes in mechanical properties of steel, which can lead to an explosion
- For newly commissioned stoves, the temperature is measured to evaluate refractory brickwork quality
- For stoves in operation, the temperature
• Hot spots on the stove shell must be immediately eliminated to avoid emergency situations
Drying and
heating up
heating up
- Stove drying is a process that aims to eliminate moisture from refractory bricks.
- Stove refractory heating follows a temperature rise schedule to safely reach the required operating dome temperature.
- Stove temperature holding is conducted to prevent any drop in refractory temperature that could have a detrimental effect on silica bricks.
- Our company specializes in developing customized stove drying and heating schedules based on the specific materials used in the stove.
- We also offer design and supply services for start burners.
- Stove drying is a process that aims to eliminate moisture from refractory bricks.
- Stove refractory heating follows a temperature rise schedule to safely reach the required operating dome temperature.
- Stove temperature holding is conducted to prevent any drop in refractory temperature that could have a detrimental effect on silica bricks.
- Our company specializes in developing customized stove drying and heating schedules based on the specific materials used in the stove.
- We also offer design and supply services for start burners.
Examination and adjustment of equipment
Examination
and adjustment of equipment
and adjustment of equipment
- Valves, expansion joints, lubrication system, pumps and compressors - all these equipment must be not only correctly designed, but to be produced from reliablesuppliers and installed in compliance with technology
- We help improve the operation of existing equipment and provide recommendations for purchasing new ones.
Enhancement of
stove unit operations
stove unit operations
Enhancement
of stove unit operations
of stove unit operations
- Enhancement of stove unit operations can be reached by decreasing fuel consumption and increasing hot blast temperature
- This is achieved through the optimization of the combustion process and the selection of optimal durations for heating and blowing cycles
- Increased hot blast temperature will cause the coke consumption rate reduction
- Our company offers to conduct mathematical modeling of the operation of your stove unit and select the necessary equipment to improve control and management
Supervision services during refractory installation
- Conventional hot stoves require regular repair of refractory lining and usually they
- Construction companies are not responsible for stove operation. Their aim is to install the required amount of materials inside the stove and complete repair in the shortest possible time
- As a result, low quality of refractory lining leads to a shorter interval between repairs
Refractory lining
Kalugin Stove refractory lining
(with supervision)
Kalugin Stove refractory lining (with supervision)
Conventional Stove refractory lining
(without supervision)
Conventional Stove refractory lining (without supervision)
Report formation
Report includes:
Description of
initial data
initial data
Results and it's interpretation
Results and it's
interpretation
interpretation
Recommendations for further operations and repairs
Specification of measurement equipment
Calculations
+ 381 61 2080 926
info@kalugin.io
231 Jurija Gagarina str.
Belgrade, 11000, Serbia
Belgrade, 11000, Serbia
Technology
What We Do
About